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Severe-Duty Spark Plug Wire Sets - Handmade in the USA With Military/Aerospace Components & Methods

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Conductor & Spark Delivery

Conductor & Spark Delivery (Oscilloscope View)

Ignition Coil Discharge Basics

  • When the coil collapses, it releases stored energy as a high-voltage pulse.
  • That pulse must jump the plug gap and sustain a current arc long enough to ignite the mixture.
  • On an oscilloscope, this looks like:
  1. Rise spike: coil reaches breakdown voltage.
  2. Burn line: current flows across the gap.
  3. Tail-off: current decays until the coil is depleted.

High-Resistance Suppression Wire (~400–1,000 Ω/ft)

  • Rise time: slower (coil has to “push” through more resistance).
  • Burn line: lower current, stretched longer in duration.
  • Effect: spark is weaker, but less noisy in terms of EMI.
  • Why OEMs use it: cheap, quiet for radios, fine for stock compression.

Typical Performance Wire (~25–50 Ω/ft)

  • Rise time: faster than suppression wire.
  • Burn line: stronger, hotter spark kernel at the start.
  • Effect: more consistent ignition under load, but still some EMI leakage.

Shielded IndestructaWires (~0.04 Ω/ft)

  • Rise time: nearly instantaneous — coil dumps energy into the gap with almost no series resistance.
  • Burn line: tall and strong — hot, dense spark kernel forms quickly.
  • Tail-off: efficient discharge, less wasted energy as heat in the wire.
  • Effect: the coil’s full energy makes it to the plug, while the shield prevents EMI from escaping.
  • Translation: race-car spark quality without turning your engine bay into an RF antenna farm.

Voltage Handling

  • Both Stage One and Shielded sets are built to withstand pulses above 50,000 V.
  • That’s more headroom than most inductive ignitions will ever reach, but it guarantees margin under boost, high compression, or nitrous.

In Plain English

  • High-resistance wires = weaker spark but quieter.
  • Typical “performance” wires = hotter spark, but still radiate noise.
  • Shielded IndestructaWires = hottest spark and no noise — the oscilloscope trace is as close to an ideal coil discharge as you’ll get in a plug wire.